EPC IMS platform for industrial diagnostics

Reduce delays by 20–30% through structured diagnostics and AI support.

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What is EPC IMS

EPC IMS is an intelligent industrial platform for diagnostics, maintenance management and process standardization.

The system guides technicians through a universal 8-phase diagnostic algorithm from visual inspection to final reporting and documentation, using technical logic, standardized procedures and AI supported analysis.

EPC IMS enables faster fault detection, reduces downtime, improves maintenance reliability and provides a consistent diagnostic process regardless of operator experience.

Problem in the industry

A large number of industrial failures are still resolved based on individual experience, without a standardized diagnostic and analysis process.

This approach often leads to incorrect assessments, longer downtime, unnecessary component replacement and increased maintenance costs.

EPC IMS introduces a unified diagnostic methodology that enables every technician to follow the same logical analysis process, supported by technical logic, intervention history and AI-assisted decision making.

⚠ Unplanned stoppages

Extended production stoppages increase costs and reduce efficiency.

🧠 Dependence on experience

Diagnostic results often depend on the knowledge of the individual and the experience of the operator.

📉 Slow diagnostics

The lack of a clear process slows down the identification of the actual cause of the problem.

📋 Lack of standardization

Without a unified methodology, it is difficult to repeat successful solutions and monitor quality.

Benefits

⚙ Reducing downtime

EPC IMS introduces a structured diagnostic process that reduces production downtime and increases equipment availability.

⚡ Faster diagnostics

Technicians identify the cause of the problem faster through standardized steps and AI support.

📊 ISO standardization

The methodology follows the principles of ISO maintenance, technical documentation, and process control.

🛠Preservation of knowledge

Knowledge remains within the organization and does not depend solely on the experience of individuals.

📦 Faster inventory of fixed assets

A digitalized approach enables faster identification, registration, and control of equipment and fixed assets within the organization.

Standardized approach and ISO principles

The EPC IMS methodology was developed in accordance with the principles of international standards for maintenance, quality, and system reliability management.

ISO 9001
Process standardization and quality management.
ISO 55000
Asset and system maintenance management.
ISO 14224
Collection and analysis of equipment reliability data.
ISO 17359
Monitoring the condition and diagnostics of industrial equipment.

8 Diagnostic Phases

Universal diagnostic algorithm 8 phases

PHASE 1 - Visual Inspection
Inspection of physical equipment condition, overheating traces, insulation, ventilation and cables.
PHASE 2 - Power Supply Check
Inspection of voltage, phase symmetry, fuses and protection elements.
PHASE 3 - Control Circuit Check
Analysis of PLC signals, start/stop commands and protection loops.
PHASE 4 - Mechanical Condition Check
Inspection of bearings, shaft, alignment and mechanical couplings.
PHASE 5 - Operating Parameter Measurement
Measurement of current, voltage, temperature and vibration.
PHASE 6 - Electrical Testing
Testing of insulation, winding resistance and electrical connections.
PHASE 7 - Test Run and Analysis
Monitoring system operation under real conditions.
PHASE 8 - Documentation and Reporting
Documentation of root cause, performed intervention and recommendations.

How EPC IMS works in practice

The operator enters a symptom or problem that has been noticed on the system, after which EPC IMS guides the user through a structured diagnostic process.

Through the defined phases, the system suggests the following steps, narrows down possible causes of the problem, and enables more precise decision-making during the intervention..

Every analysis can be documented and saved, thus EPC IMS forms a knowledge base for future cases and continuous improvement of the maintenance process.

Where is it used

Industrial plants, manufacturing, automotive industry, food industry, and heavy machinery.

Why EPC IMS

Unlike classic systems that only display data, EPC IMS guides the user through the decision-making and diagnostic process.

The system combines a structured methodology, technical logic, and AI support to enable consistent results regardless of the operator's experience.

By standardizing maintenance processes, organizations achieve greater control over interventions, reduce operational risks, and increase system reliability.

Implementation of the EPC IMS system

EPC IMS enables organizations to transition from reactive to controlled and standardized maintenance.

The system is intended for companies that want to reduce downtime, increase equipment reliability, and manage the diagnostic process more efficiently.

Contact us for a system demonstration and an analysis of the possibilities for implementation in your facility.

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